aluminum tube

  Product Description  : 1. Raw Material (Aluminum ingot / Aluminium ingot):   aluminum alloy ADC12, A360, A380.      2.Design to prototyping:  (1)mould design according to Pro/E, Auto CAD, Solidwork,      

1.mould design	according to CAD file(IGES,STEP,PRT)
2.mould material	mould frame:45#steel or ductile iron mould core:H13
3.suitble process	die casting
4.suitble material	aluminum,zinc,copper
5.suitble machine	88-800ton hot chamber Die Casting machines
6.mould life	50000shots
7.mould time	35days finished mould

    (2)Mould flow analysis. Mould model will indicate : - Tentative gate and ejector pin location   - Tentative parting line locations   - A general idea of the configuration of the cavity, core, and any sliders needed.   (3)Test mould, proofing.  

Picture	Machine
	one set 800 ton hot chamber die casting machine.
	two sets 500 ton hot chamber die casting machines.
	two sets 280 ton hot chamber die casting machines
	two sets 160 ton hot chamber die casting machines.
	one set 88 ton hot chamber die casting machine.

    (4)Deburring,Drilling,Post machining. (5)Surface treatments:   Polishing, painting, anodization, shot blasting, power coating, electrophoresis, zinc plating, black oxidation. (6)Quality Control      

       Aluminum Casting parts, Aluminum Alloy Casting, gravity die Casting, auto parts and components, air compressor, housing for power resistors, handles for switching power supplies, clips, Aluminum front panels, terminals, turning parts, fuse holders etc.   A Manufacturer of die cast handles. Zinc & aluminum die castings, pneumatic fittings, die cast handles & automotive starter, electrical & tool housings. Die casting capabilities include tooling, drilling, tapping, facing, slotting & CNC turning. Industries served include electrical, automotive, aircraft, hardware, appliances, architectural, agricultural, communications, telecommunications & government defense.  

Die Casting Mould	Cavity	Single or multiple
	Material	H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61, 45#steel,etc.
	Heat treatment	Hardened, Nitriding
	Hardness	HRC50~55
	Mould features	Advanced design,   Logical structure,   High precision,    Qualified materials, Long lifetime, Short delivery time.
Die casting product	Material	Aluminum alloy,A360, A380, A383, AlSi10Mg, AlSi9Cu3, ADC3, ADC6, ADC12, ZL104, ZL107.
	Process	Casting, Deburring, Machining, Surface Treatment, Packing.
	Surface treatment	High quality polishing, Chrome/nickek/Zinc(white, blue, yellow, black)plating, hot galvanized, painting, powder coating, Anodizing, electrophoresis, sandblasting and ect.
	Leadtime	7-30 days
Advantage	Company established	in 2003
	Software	Pro/E, Auto CAD, solid work 2001,CAXA,UG,CAD,CAM
	Machines	High, refined, sharp equipment, a more high-speed processing center, walking thread cuttings, precision machine sparks, large grinding machines, CNC engraving machines and 10PCS of die-casting machines ( range from 160 to 1250 Tons).
	Inspection equipment	Metal material metallographic analyzer, metal detection machine, coordinate measuring machine, large-scale aluminum material direct reading spectrometer, aluminum material hardness meter, X optical testing machine, tensile testing machine, used from mold manufacturing to samples test.
	R&D team	Plentiful experience and skillful technique on die casting
	Certifications	ISO9001:2008, TS16949

     

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